Condition monitoring that names the fault

Not a spectrum to interpret. The machine, the component, how urgent, and how sure, with enough warning to schedule the fix instead of reacting to it.

3 sensesVibration, temperature, and shaft speed in one sealed unit
ISO 20816Severity anchored to published velocity zones, not a private score
11 faultsFault modes diagnosed by name, with the component identified
48 hRaw waveform buffered on every sensor for a second look

What makes TrackBeat different

Four things you can check on your own line.

01

A diagnosis, not a chart to read

Each machine opens on its state: healthy, warning, or alarm, with the axis and the ISO zone beside it. The spectrum is one tab away for the engineer who wants it.

Compressor marked healthy, health 84, velocity 1.15 mm/s on axis X in ISO 20816-3 zone A, with the vibration severity bar and a 24-hour worst-axis velocity chart.
Overview · ISO zone and worst-axis velocity
02

Three senses in one sealed unit

Triaxial vibration, temperature, and a magnetometer for shaft speed. A diagnosis has more than one channel to stand on, and the magnetometer tells a stopped machine from a running one.

TrackBeat wireless vibration sensor, a sealed cylinder with a knurled battery cap and a stainless magnetic base.
03

Severity you can check against a standard

Velocity RMS is plotted on the ISO 20816-3 bands for that machine class. Beside it sits an anomaly score, measured against the baseline learned on your floor.

Health and anomaly together, and velocity RMS plotted on the ISO 20816-3 bands.
Trends · health, anomaly, and velocity RMS
04

Alerts a technician can act on

One inbox. Filter by severity, source, asset, site, and owner. Acknowledge from the row, and export the list for the shift report or your CMMS.

Alerts inbox with filters for status, severity, source, asset, site, time window and owner, and one open ISO alarm on an air compressor with an ACK button and Export CSV.
Alerts · filter, acknowledge, export

How a fault gets caught

Four steps, from the bearing housing to the alert.

  1. Sample on the sensor A burst every 15, 30, 60, or 120 minutes. The sensor extracts the bearing frequencies, velocity RMS, and shaft speed on board.
  2. Relay through the receiver A small feature packet travels over licence-free sub-GHz. The receiver passes it on through one outbound TLS connection.
  3. Diagnose with context The platform compares each reading with the ISO 20816 zones and with that machine's own learned baseline, then names the fault.
  4. Alert and act The alert names the asset, the axis, and the zone. A technician acknowledges it and logs what was found.

Exactly what we detect, and what we don't

Eleven fault modes. Two honest gaps. The coverage list shows how each one is detected.

Rotating equipment

  • Motors
  • Pumps
  • Fans
  • Gearboxes
  • Coupled drives

Fault modes

  • Outer-race defect
  • Inner-race defect
  • Rolling-element defect
  • Cage / train defect
  • Imbalance
  • Misalignment
  • Mechanical looseness
  • Overheating
  • Cavitation
  • Gear-mesh defect
  • Unexpected stop / idling
  • Not yet: electrical faults
  • Not yet: lubrication starvation as its own diagnosis

The sensor is just the start

The same readings feed the screens your team opens every morning.

Fleet

Every site, area, and machine on one map. Each site card shows its worst state, so the day starts where attention is needed.

Trends

Health, anomaly, velocity, temperature, and kurtosis for each asset, on the ISO bands for its machine class.

Alerts

Warnings and alarms in one inbox, with acknowledgement and CSV export.

The hardware, in numbers

Figures not on this list are not claimed. The specifications page is the sheet a reliability engineer can size from.

5–6 yearsBattery life on the battery-powered sensors
48 hRaw waveform kept on the sensor
IP65 / IP67Sealed for washdown and coolant spray
902–928MHz, licence-free sub-GHz to the receiver
What it sends
BPFO, BPFI, BSF, FTF band energy, velocity RMS, shaft speed
Capture
Burst every 15 / 30 / 60 / 120 min
Mounting
Magnetic or stud, external, on a running machine