Plant Manager

What changed this week, and what it’s worth.

The fleet opens on the sites that moved.

  • Locationthe site, and its worst state
  • Machineshow many are in it
  • Sensorsonline, out of those fitted
Plant manager in a white hard hat and high-visibility vest, on a plant floor.

FleetEach locationWorst state, areas, machines, and sensors online

The morning page

One fleet view, before the first meeting.

Show the week from the sites that need a decision.

The fleet, counted.

  • AlarmNeeds a decision
  • WarningRaised
  • AdvisoryEarly
  • HealthyIn range
  • OfflineNot reporting
  • 1
    LocationThe site, and its worst state.
  • 2
    AreasHow many areas are in that location.
  • 3
    MachinesHow many machines are in that location.
  • 4
    SensorsHow many are online, out of the sensors fitted.

Each location card carries those four. The numbers are that plant’s.

Fleet map. Each location shows its worst state, then its area, machine, and sensor counts.
Thirty days of condition, one bar per machine, with the zone and the alarm on the row.

Thirty days, on the row.

  • 30days on the bar
  • Zoneon that same row
  • Alarmbeside the bar

The zone and the alarm sit on that same row, so the meeting can see which machine moved.

What you can stand up in a review

The plant.

Fleet opened on what needs attention, with the priority at the top and a count for each area.
  • Need attention immediately.It sits at the top, as the priority. The rest of the plant waits under it.
  • Each area, at a glance.How many machines need attention, area by area, without opening the whole list.
  • The call is yours.From that list the plant manager decides what to take before the line stops.
  • A shutdown avoided.The line keeps running. That saved stop is the return.
  • A quiet sensor is not a healthy one.Offline is called out, so a missing reading is not mistaken for a machine that is fine.
For the review

The sites that moved.

Open there. The rest of the plant can wait.

  1. 01RedNeeds attention immediately.
  2. 02YellowRaised. Watch it this week.
  3. 03GreenIn range. Leave it running.
  4. 04StaleNot reporting. Do not call it healthy.
  5. 05No dataNothing on the row yet.
  • Priority, at the top.The meeting starts on what needs attention immediately.
  • Every area, counted.How many machines need attention, before you open one.
  • The return.Decide before the line stops. A shutdown avoided is the ROI.